Composite material packaging palletizing conveyor line
The packaging and palletizing production line developed by bremetz for composite materials is a highly automated and intelligent production system specially used for the packaging, stacking and storage management of composite materials (such as carbon fiber, glass fiber, resin-based composite materials, etc.). The system integrates mechanical, electrical, sensing, control and information technology to achieve efficient, accurate and low-loss logistics operations, and is suitable for chemical, building materials, automotive, aerospace and other fields. The following are the key components and features of the production line:
1. Core components
(1) Automatic packaging unit
Function: Complete the weighing, bagging/wrapping, sealing, labeling and other processes of composite materials.
Equipment:
Automatic weighing machine: Ensure that the weight of each package of materials is consistent.
Heat shrink packaging machine or stretch wrapping machine: Protect the material from moisture and dust.
Label printer: Identify product information (such as batch, specification, QR code).
(2) Palletizing robot/robotic arm
Function: Stack the packaged composite materials on the pallet according to the preset pattern.
Type:
Articulated robots : highly flexible and suitable for complex pallet types.
Truss-type manipulators: high speed and stability, suitable for heavy materials.
End tools: adaptive fixtures (such as suction cups, mechanical grippers) to adapt to different packaging forms.
(3) Pallet handling system
Empty pallet supply: automatically transport empty pallets to the palletizing station.
Full pallet output: deliver the pallets that have been stacked to the storage or loading and unloading area.
Pallet library: store and manage pallets of different specifications.
(4) Conveyor system
Roller/belt conveyor: connects packaging, palletizing, and warehousing.
Diversion/merging device: optimizes logistics paths and improves efficiency.
(5) Intelligent control system
PLC+industrial PC: control equipment to operate in coordination.
Vision system: detects packaging integrity and pallet type accuracy.
Data management: connects to MES/ERP system to achieve production traceability.
2. Technical features
High adaptability: can handle composite materials of different sizes and shapes (such as plates, coils, and special-shaped parts).
Anti-damage design: avoid scratches on the surface of composite materials (such as soft contact fixtures, low-speed buffer control).
Energy saving and environmental protection: reduce packaging material waste and support recyclable pallets.
Intelligent optimization: automatically plan the optimal stacking type through algorithms to improve space utilization.
3. Application scenarios
Automotive industry: finished product packaging of carbon fiber components (such as battery boxes and structural parts).
Wind power field: segmented packaging and stacking of large composite blades.
Building materials industry: automated stacking of glass fiber reinforced panels.
4. Applicable Products：
Nanocomposites
Graphene or carbon nanotubes
Polymer blends
Talc or calcium carbonate Polymer composites
Metal matrix composites (MMC)
High strength fiber reinforcements
Silicon carbide or carbon fiber particles
Polymer matrix composites (PMC)
Glass fiber and carbon fiber fabrics
Polyester and epoxy resin
Glass fiber reinforced polymer (GFRP)
Polyester and epoxy resin bonded glass fiber materials
Hybrid composites
Carbon fiber and glass fiber
Ceramic matrix composites (CMC)
Silicon carbide, aluminum, boron carbide, carbon, ceramic matrix, silicon carbide, carbon or aluminum oxide
Natural fiber composites (NFC)
Natural fibers, wood, jute, cotton and flax,
Resin bonded natural fibers
Wood fibers added to polymers
Polyester resin matrix natural fiber reinforcements
Carbon fiber reinforced polymers (CFRP)
Aramid fiber reinforced polymers (AFRP)
Aramid reinforcements
Aramid fibers
Polyester and epoxy resin
Aramid/paper honeycombs
Epoxy resins
Functionally graded composites (FGC)
Metal matrix composites (MMC)
Ceramic matrix composites (CMC)
Polymer matrix composites (PMC)
Carbon fiber reinforced composites (CFRP)
Glass fiber reinforced composites (GFRP)
Aramid fiber reinforced composites
Metal fiber reinforced composites