Small bag packaging and palletizing solution

Small bag packing and palletizing solutions have significant advantages in the food processing industry due to their high automation, flexibility and efficiency optimization capabilities, especially suitable for large-scale production scenarios of snack products (such as bagged potato chips, boxed biscuits, canned nuts, etc.). The following are its core advantages:

1. Efficient production to meet large-scale demand

1. High-speed operation

The robot palletizing speed can reach 1000-2000 boxes/hour (depending on the size of the snack packaging), which is far higher than the manual palletizing efficiency (about 200-300 boxes/hour), meeting the explosive order demand of e-commerce promotions and holidays.

2. Continuous operation

Support 24-hour uninterrupted production, avoid efficiency fluctuations caused by manual fatigue, and ensure the stability of the supply chain.

2. Precise operation and reduced losses

1. Reduce packaging damage

The robot uses visual positioning and force control technology to accurately grab fragile snacks (such as egg rolls, puffed foods), the palletizing force is adjustable, and the breakage rate is reduced to less than **0.1% (manual operation usually reaches 1%-3%).

2. Accurate stacking

Laser ranging or 3D vision system is used to ensure that box/bag snacks are neatly stacked to avoid secondary losses caused by tilting and collapse.

III. Flexible adaptation to multiple categories of snacks

1. Multi-form compatibility

By replacing fixtures (such as suction cups, grippers) and adjusting programs, it can handle a variety of snack types such as bagged, boxed, canned, and special-shaped packaging.

2. Fast production change

- Preset a variety of stacking templates (such as pyramid type, staggered type), only need to call parameters when switching product specifications, and the line change time is shortened to 10-15 minutes.

IV. Hygiene and safety advantages

1. Food grade compliance

The contact parts of the equipment are made of stainless steel or food-grade plastic, which meets food safety certification and avoids manual contact contamination.

2. Clean environment adaptation

Closed design + negative pressure dust removal system to prevent the spread of debris and dust, suitable for the production environment of puffed food and powdered snacks.

V. Typical application cases

Puffed food in bags: grab with suction cups, and stack in layers to prevent collapse.

Canned nuts: stable handling with clamps, and anti-slip cushions at the bottom.

Gift box set: visual system identifies direction to ensure that the pattern of the gift box is in the same direction.